Automated Monitoring and Control Systems: The Heart of Modern Engineering Solutions

In modern business, efficiency, safety, and uninterrupted processes are not just competitive advantages but essential conditions for survival. Automated Monitoring and Control Systems (AMCS) enable real-time oversight of all key parameters, failure prediction, cost optimization, and accident prevention. Whether you manage a production facility, warehouse, data center, or commercial property, AMCS will become your reliable digital assistant.

SCB Company specializes in the design, installation, and maintenance of AMCS of any complexity. We offer turnkey comprehensive solutions: from sensors and controllers to cloud platforms and integration with existing security systems. We work with industrial enterprises, logistics centers, office complexes, and critical infrastructure facilities.

In this article, we will explore the main types of AMCS, implementation stages, compliance with DBN and DSTU standards, as well as service aspects.

Types of Automated Monitoring and Control Systems

AMCS are classified by automation level, object type, and integration capabilities. The choice depends on business scale, equipment type, and fault tolerance requirements. Here are the main types we recommend and implement:
SCADA Systems (Supervisory Control and Data Acquisition)
Centralized management of large facilities. They collect data from thousands of sensors, visualize processes via HMI panels, and enable remote control.

Applications: energy sector, water supply, oil and gas, large-scale production.
Advantages: scalability, data archiving, ERP integration.
Disadvantages: requirement for a stable communication channel.

PLC-Based Systems (Programmable Logic Controllers)

Local control of technological lines. PLCs from Siemens, Allen-Bradley, or Schneider Electric process signals in real time with millisecond delays.

Applications: conveyors, packaging lines, CNC machines.
Advantages: high reliability, flexible programming (Ladder, Structured Text).
Disadvantages: limited analytics without upper-level integration.

IoT Platforms and Edge Systems

Distributed monitoring via wireless sensors (LoRaWAN, NB-IoT, 5G). Data is processed at the network edge (edge computing) or in the cloud.

Applications: warehouses, cold chains, smart buildings.

Advantages: low power consumption, remote access, predictive analytics.

Disadvantages: vulnerability to cyberattacks without proper protection.

Integrated BMS Systems (Building Management System)

Comprehensive management of building engineering systems: ventilation, air conditioning, lighting, access control, fire safety.

Applications: office centers, shopping malls, hotels.
Advantages: unified control panel, energy savings of up to 30%.
Disadvantages: high initial cost.

When selecting a system, we conduct a full facility audit: process analysis, risk assessment, ROI calculation. Our engineers integrate AMCS with fire alarms, video surveillance, and access control systems. Also, read our material on security system integration.

Stages of AMCS Implementation

AMCS implementation is a step-by-step process that ensures reliability and full compliance with standards. We perform turnkey work with minimal downtime for your business.

Survey and Design
On-site engineer visit.
Requirements gathering, analysis of existing infrastructure.
Development of terms of reference, schematics, 3D models in AutoCAD and EPLAN.
Load calculation, redundancy, fault tolerance.

Equipment Selection and Supply
Certified components: sensors (Endress+Hauser, Sick), controllers (Siemens S7-1500, Beckhoff), servers, operator panels.
Procurement through official distributors with 12–36 month warranties.

Installation and Commissioning
Laying cable routes, mounting control cabinets.
Installation of sensors, actuators, communication equipment.
PLC programming, SCADA/HMI configuration.
Work during off-hours or in stages.

Testing and Commissioning
Functional tests, simulation of emergency scenarios.
Personnel training: interface operation, alarm response.
Handover of as-built documentation, compliance certificates.

Warranty and Service
12-month warranty on installation.
Maintenance contract.

Timelines: from 2 weeks (local line) to 6 months (full plant turnkey).

DBN, DSTU, and International Standards Requirements

In Ukraine, automated monitoring and control systems are regulated by a series of normative documents. We guarantee 100% compliance to avoid fines and inspection issues.

• DBN V.1.1-7:2016 “Fire Safety of Construction Objects”

Requires AMCS integration with early detection and automatic response systems at high-risk facilities.

• DBN V.2.5-56:2014 “Fire Protection Systems”

Mandates power redundancy, communication channel duplication, event archiving for at least 30 days.

• DSTU IEC 61508 “Functional Safety”

Defines SIL (Safety Integrity Level) for critical systems. We design AMCS with SIL 2–3.

• DSTU EN 50130 (series) “Alarm Systems”

Regulates signal quality, protection against false alarms.

International Standards:

• ISA-95 / IEC 62264 — hierarchy of automation levels.
• OPC UA — unified data exchange protocol.
• ISO 27001 — cybersecurity for management systems.

Before starting work, we coordinate the project with the State Emergency Service (DSNS), State Labor Service, and expert organizations.

AMCS Service and Maintenance

AMCS is a living system that requires regular care. We offer a full cycle of after-sales support:

Scheduled Technical Maintenance (TM):

• Monthly: sensor checks, calibration, software updates.
• Quarterly: controller diagnostics, backup power sources.
• Annually: full audit, replacement of worn components.

24/7 Monitoring:

• Cloud platform with push notifications via Telegram, SMS, email.
• Dispatch center with response within 15 minutes.

Upgrades and Scaling:

• Adding new sensors, transition to edge AI, 5G integration.

Training and Consulting:

• Courses for operators, engineers, IT specialists.